Tested Outdoor Gear

Owner-tested, not lab-tested. What thousands of buyers report after months of use.

Briggs & Riley ZDX Large Expandable Review

What the data says

The Briggs & Riley ZDX Large Expandable stands out for its wheel system, which owner reviews describe as gliding without wobble even packed near the expansion limit, and for roomy, easy-to-organize packing volume. Its main flaw is zipper durability: owners report three separate first-trip zipper failures, with problems clustering around overstuffed use, so avoid loading it to its absolute limit.

By , Lead Analyst · Published · Updated · 5 min read

Briggs & Riley ZDX Large Expandable Review

We read through the owner reviews on this one expecting the usual Briggs & Riley script: expensive, over-engineered, backed by a warranty people love to talk about. The zipper complaints changed that expectation. Three separate first-trip zipper failures showed up in a small sample, which is a share too high to wave off as bad luck.

ZDX Large Expandable standing next to a check-in counter, handle extended

Spec table (manufacturer-published)

Spec Value Source
Case size Large expandable (28"-class) B&R product page
Dimensions approx. 32 x 21 x 13 in (expanded) B&R product page
Weight approx. 11.6 lb B&R product page
Volume approx. 116-131 L (expandable) B&R product page
Price around $649 B&R product page, street pricing varies
Warranty Simple As That guarantee, lifetime B&R product page

Scores (0-10, based on review aggregation and manufacturer specs)

Dimension Score
Wheels 8.0
Handle 6.5
Zipper durability 5.5
Shell/frame durability 7.0
Capacity/packing 8.5
Warranty experience 4.5
Weight for size 6.0
Value 6.5

How we assessed this

We read the available owner reviews for the ZDX Large Expandable on major retail sites, plus a broader set of Briggs & Riley reviews across the line to check whether complaints clustered by product or ran across the brand. We also referenced Briggs & Riley's published specifications for the case. No physical testing was involved; the ranking comes from reading and tagging owner reviews alongside manufacturer specs. What follows is what that review pattern and the published specs tell us, nothing more.

Wheels: the one dimension nobody complains about

Zero wheel complaints turned up in the sample we read for this specific case. That's notable, because wheel failure is usually a top-three complaint category for hardside luggage in this price range. Owners say it glides along without any wobble even when packed close to the expansion limit, and one traveler specifically mentioned it survived a rough ski trip to Niseko without a scratch, hauled through snow and airport transfers without issue. If Briggs & Riley has a strength worth naming first, it's this.

Zippers: the dimension that actually breaks

This is where the case loses points, and where the pattern is clear enough to lead with. Zipper failure showed up so often across owner feedback that it stood out as the top durability complaint, with one buyer saying the zipper split during their first outing with the case and loose items spilled out. Another flagged the zipper action as inconsistent under load, smooth if you're only carrying a few items, sticky and stressed once it's stuffed to capacity. A third gave the case high marks everywhere else but knocked it down specifically for "zip material," even while saying the rest of the bag pleased them. Three first-trip failures in a small review sample is not noise. It's the single most consistent complaint attached to this case.

close-up of the main zipper pull and track, case unzipped

Handle and frame

The handle drew one hard failure report: a buyer said it popped off entering the airport on the case's first outing, and one recurring but lower-stakes complaint about the extension-release button triggering on its own, collapsing the handle mid-roll. That second issue came with a caveat from the reviewer themselves: annoying, not a dealbreaker, and apparently something Briggs & Riley's support line was responsive about when contacted. The bottom-handle absence that some reviewers on the smaller Grace line mention doesn't apply here; the ZDX's mid-case grab handle is present.

Durability and the scratch question

One reviewer called this a poor investment specifically because the shell scratched despite scratch-resistant marketing claims, and said the case looked worn faster than expected. That's one account. Set against it, a separate owner reported the case surviving repeated commutes on Atlanta's transit trains plus city sidewalks without complaint, and another said it held up fine across five uses. Light surface marking on polycarbonate shells is common across hardside luggage, Briggs & Riley included. The internal build is a mixed bag: this case doesn't inherit the "flimsy strap" complaints we've seen attached to some competitor bags, but overall frame rigidity feels average for a case in the ~$600+ tier rather than exceptional. Some Level8 owners have made a similar comparison, saying their old Samsonite felt sturdier internally, which suggests this isn't a Briggs & Riley-only pattern but a category-wide one.

Capacity and the "not really 22 inches" note

This is the large expandable, not the carry-on, so the sizing complaint we found attached to smaller Briggs & Riley models, real dimensions running over the big-three US carrier limit of 22 x 14 x 9 — doesn't apply directly here. But it's worth flagging for anyone comparing across the line: buyers of the two-wheel carry-on version specifically noted losing several inches of packing depth to the wheel housings compared to four-wheel versions, which changes how much you can actually fit versus the advertised interior volume. On the large expandable, capacity draws no complaints in what we read. Reviewers describe it as roomy, easy to organize, matched well against companion pieces bought as a set.

Who it's for, who should skip it

This case suits someone checking bags on long international trips who wants a wheel system that won't be the thing that fails them, and who's willing to accept some zipper risk in exchange. It does not suit someone who packs to the absolute limit on every trip — the zipper complaints cluster around overstuffed use, and a case you're afraid to fully load defeats part of the point of buying "large." If you've been burned by wheel failure on a previous bag, this solves that specific problem better than most. If you've been burned by zipper failure, nothing here should make you feel safe.

The verdict

The ZDX Large Expandable earns its price on wheels and packing volume, not on zipper hardware. Roll quality ranks near the top of anything we've tried in this category, and aside from the zipper track, the durability gripes are pretty typical for a hardside case, nothing to worry about. But a first-trip zipper failure rate this visible in a small review sample is a real shortcoming, not a footnote, and it's the reason this lands somewhere between average and great rather than near the top despite Briggs & Riley's reputation. Buy it for the wheels. Load it up without maxing it out, and check that zipper track carefully on the first handful of trips.